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Ball Mills an overview ScienceDirect Topics With excessive filling the rising balls collide with falling ones Generally filling the mill by balls must not exceed 30–35 of its volume Productivity of ball mills depends on drum diameter and the relation of drum diameter and length Optimum ratio between length L and diameter D L D is usually accepted in the range 156–164

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make up ball diameter of about 1.7 inches that is a mixture weighted toward 1.5 inches 3 An increase of 12 in capacity was predicted with the optimum make up ball charge with respect to a

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8.3.2.2 Ball mills The ball mill is a tumbling mill that uses steel balls as the grinding media The length of the cylindrical shell is usually 1–1.5 times the shell diameter Figure 8.11 The feed can be dry with less than 3 moisture to minimize ball coating or slurry containing 20–40 water by weight.

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Rod mills are very similar to ball mills except they use long rods for grinding media The rods grind the ore by tumbling within the mill similar to the grinding balls in a ball mill To prevent the conditions leading to rod charge tangling the length to diameter ratio is maintained at 1.4 to 1.6.

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torque mill test is the mill energy input divided by the solids load The energy specific cumulative grinding rate at each screen size is calculated from a torque mill test as in the example that follows Torque mill solids load during test 11.25 kg 24.8 lb of ball mill feed sample from plant survey Sample is reconstituted with water to be

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mill running at the most favourable optimum pulp density 73 in the above example One must keep in mind that the optimum is always very close to the unstable zone Influence of ball filling degree The performance of ball mills is very sensitive to the volumetric mill filling which influences grinding media

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